A Modified Design for Gravel Packing with Expandable Rubber Beads
- Mahdi Ramezanian (Texas Tech University) | Hossein Emadi (Texas Tech University) | Hong Wang (Sharp-Rock Technologies, Inc.)
- Document ID
- Society of Petroleum Engineers
- SPE Western Regional Meeting, 23-26 April, San Jose, California, USA
- Publication Date
- Document Type
- Conference Paper
- 2019. Society of Petroleum Engineers
- 2 Well completion, 2.4.3 Gravel pack design & evaluation, 2.2 Installation and Completion Operations, 2.4 Sand Control
- Gravel Pack, Completion, Expandable Rubber Beads, Voids, Sand Control
- 1 in the last 30 days
- 101 since 2007
- Show more detail
- View rights & permissions
|SPE Member Price:||USD 5.00|
|SPE Non-Member Price:||USD 28.00|
In oil and gas wells with sand control completion, during gravel pack installation and production life of the well, void spots - known as hotspots - may form in gravel packs. Hotspots provide permeable channels within the pack that allow sand to pass into the wellbore and consequently loosen the pack. Finding an innovative way to prevent hotspots from forming maintains the gravel pack integrity and preserves its efficiency. Indeed, this approach would save money by reducing the demand for remedial operations. This paper introduces, a modified design for gravel packing with expandable rubber beads. The new pack is composed of gravel and expandable rubber beads rather than 100% gravel and is capable of avoiding the hotspots and maintaining pack tightness. A series of experiments were conducted, with diesel, on 100% expandable rubber bead packs and mixtures of gravel and bead to measure their swelling capacity and permeability. The swelling volume was evaluated to assess the beads capacity to fill the hotspots and permeability was measured to assess their potential to create flow barrier. The tests show promising permeabilities for gravel/rubber bead packs and reasonable expansion potential to fill the hotspots. Increasing the proportion of the beads in gravel/rubber bead mixture pack, results in very low permeability. Hence, finding an optimum proportion of rubber beads is essential to designing a pack that will take advantage of their swelling capacity to avoid hotspots while retaining reasonable permeability toward the flow.
|File Size||1 MB||Number of Pages||15|
Berntsen A, and E Papamichos. 2012. "Scale Effect in Volumetric Sand Production," 1-23. https://doi.org/10.1111/j.1600-0404.2010.01346.x.
Dasheng, Q., and P. Bailin. 2009. "Physical Experiment Research of Mechanical Sand Control for Tarim Donghe Oilfield." Petroleum Science and Technology 27 (9): 952-58. https://doi.org/10.1080/10916460802455699.
Hoek P J van den, and M B Geilikman. 2003. "Prediction of Sand Production Rate in Oil and Gas Reservoirs." SPE Annual Technical Conference and Exhibition. https://doi.org/10.2118/84496-MS.
Jin Yan, Junhai Chen, Mian Chen, Fuxiang Zhang, Yunhu Lu, and Jihui Ding. 2012. "Experimental Study on the Performance of Sand Control Screens for Gas Wells." Journal of Petroleum Exploration and Production Technology 2 (1): 37-47. https://doi.org/10.1007/s13202-012-0019-9.
King George E., Pat J. Wildt, and Eamonn O' Connell. 2003. "Sand Control Completion Reliability and Failure Rate Comparison With a Multi-Thousand Well Database." SPE Annual Technical Conference and Exhibition. https://doi.org/10.2118/84262-MS.
Papamichos E, P Cerasi, JF Stenebråten, AN Berntsen, and I Ojala. 2010. "Sand Production Rate under Multiphase Flow and Water Breakthrough." 44th US Rock Mechanics Symposium and 5th U.S.-Canada Rock Mechanics Symposium, no. i. https://doi.org/ARMA-10-340.
Penberthy W L, and E E Echols. 1993. "Gravel Placement in Wells." Journal of Petroleum Technology 45 (7): 612-74. https://doi.org/10.2118/22793-PA.
Salman Alexander Russell, Sergej Aman, and Jürgen Tomas. 2015. "Breakage Probability of Granules during Repeated Loading." Powder Technology 269: 541-47. https://doi.org/10.1016/j.powtec.2014.09.044.
Wattenbarger Robert A. 2002. "Trends in Tight Gas Sand Production." Journal of Canadian Petroleum Technology 41 (7): 17-20. https://doi.org/10.2118/02-07-DAS.
Yi, X. 2002. "Simulation of Sand Production in Unconsolidated Heavy Oil Reservoirs." Journal of Canadian Petroleum Technology 41 (3): 11-13. https://doi.org/10.2118/02-03-TN.