Subject Index
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Published:2007
"Subject Index", Facilities and Construction Engineering, Larry W. Lake, Kenneth E. Arnold
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A
above-NEMA motors
altitude and ambient temperature for, 500
enclosures for ( See above-NEMA motors, enclosures for)
sizes of, 500
torque and, 500
above-NEMA motors, enclosures for
horizontal drip-proof weather-protected type I, 501
horizontal drip-proof weather-protected type II, 501
OPD, 501
TEFC for above-NEMA motors, 501
totally enclosed, air-to-air cooled (TEAAC), 501
totally enclosed, fan-cooled, explosion-proof, 501
totally enclosed, water-to-air cooled (TEWAC), 501
acceleration head and pumps, 237
AC/DC coalescer, 99–100
AC/DC dehydrator, 99
acid gases, 187
AC motor drives
constant horsepower load and, 494–495
constant torque load and, 494
distance between drive and motor, 496
motor selection, 496
reduced voltage and frequency starting, 495–496
service factor on AC drives, 496
volts per hertz ratio, 493–494
AC motors to load, matching
centrifugal pump, 496–497
load-characteristics tables, 496
load torque calculation, 496
screw-down actuator, 497–498
AC treaters, 96
adiabatic compression. See isentropic compression
adiabatic efficiency. See isentropic efficiency
agitation, 71
air-cooled systems, 297
aircraft turbine engines, 311
air/fuel ratio control, 306
air properties and hydrostatics, 233
aldehydes (CHO) pollutants, 306
alternating-current (AC) field, 73–74
alternating-current (AC) motors, 479–480
induction motors, 480–481
rotor rotation, 481–484
synchronous motors, 484–485
American Petroleum Institute (API) RP2A, 539–540
American Petroleum Institute (API) standards, 262, 265, 439, 442, 510
for distance piece, 284
field-welded storage tanks and, 508
floating-roof tanks and, 513, 515–516
shop-welded tanks and, 506–507
tank leak detection and, 518–519
vent system design and, 512–513
American Petroleum Institute’s (API’s) Recommended Practice (RP) 14C approach, 398
abnormal operating conditions and, 400
blowdown/vent system and, 402–403
effects of hydrocarbon releases and, 400–401
emergency suport systems (ESS) and, 401
ignition-prevention measures and, 405
normal operating ranges and, 399–400
pneumatic supply system and, 402
process components and, 399
process variables and, 399
production-facility safety analysis and, 407–408
production-process safety systems and, 401–404
safety analysis and, 406–407
safety analysis checklists (SAC) and, 406
annular combustor. See radial combustor
ANSI/ASME Standard B31.3 code, 343, 345–346, 353
ANSI/ASME Standard B31.4 code, 343, 346, 353
ANSI/ASME Standard B31.8 code, 343, 346–353
antifoams, 176–177
antisurge valves, 281
API RP 500, 477
API RP 14C, 16, 113
API separator, 128
Arctic, environmental conditions in, 558–559
AST. See atmospheric storage tank
atmospheric corrosion and pipelines, 370
atmospheric storage tank (AST), 508
Authorization for expenditure (AFE), 569, 582–587, 590
initial project cost estimate and, 582–583
axial flow cyclones, 29
axial-flow impellers, 242
B
backpressure valves, 245
ballistic model, 39
basic sediment and water (BS&W), 2
bearings and reciprocating compressors, 286
Bernoulli’s equation, 237, 318–320
best-efficiency point (BEP), 241
biocide testing, 176
bacteriostatic test, 176
planktonic time kill test, 176
sessile bacteria time kill test, 176
blowdown valves
centrifugal compressors and, 281
and reciprocating compressors, 294
bolting materials standards and pipeline systems, 357
booster compressors, 262
branch connections standards and pipeline systems, 359
bridge-supported flares, 428
BS&W measurements, 81
bubblepoint, 2
burners and fire tubes, 113–114
burn pits and flare stacks, 434
C
can combustors, 312
capacity
control and centrifugal compressors, 280–281
reciprocating compressor and, 287–288
reciprocating pumps and, 255
carbon filters, 208
carbon monoxide (CO)
gas turbine engines and, 315
reciprocating engines and, 306–307
cartridge filters, 164–165
casinghead compressors, 262
centrifugal compressors, 261, 263–265
antisurge valves and, 281
blowdown valves of, 281
capacity control and, 280–281
components of, 272–278
discharge check valves of, 281
discharge coolers and, 282
flare valves of, 281
installation processes of, 279–282
maintenance of, 282
mezzanine-mounted installations of, 279–280
multistage, 272
performance characteristic of, 278
purge valves of, 281–282
relief valves of, 281
safety and monitoring devices of, 282
shutdown valves of, 281
single-stage, 272
speed control and, 280
stonewall (choke) limit of, 279
suction scrubbers and, 282
suction throttle valves and, 280
surge limit of, 278–279
variable inlet guide vanes and, 280–281
vent valves and, 282
vibration monitoring and, 282
centrifugal pumps, 231, 496–497
affinity laws and performance of, 247
backpressure valves and, 245
check valves and, 249–250
classifications, 240
considerations and hydrostatics, 233–234
flow rate regulation and, 244
impeller axial loading and, 241
impeller radial loading and, 241
impeller types and, 240–241
installation considerations, 248–250
minimum-flow recirculation valve and, 245
multistage, 241
number of impeller and, 241
parallel operation of, 241–242
pump-performance curves and, 242–243
pump priming and, 247–248
pump specific speed and, 241–242
series operation of, 242
single-stage, 241
speed change and, 245–246
system head curve and, 243–244
variable-speed control and, 246–247
centrifugation, 77
centrifuges, 137, 144
chemical demulsifiers, 68–69
chemical effect mechanisms
crystal modifiers, 173
dispersion, 173
sequestering, 173
threshold effects, 173
chlorine, 175–176
clearance volume, 289
double-acting cylinder (head-end and crank-end clearance), 291
of single-acting cylinder (crank-end clearance), 290
of single-acting cylinder (head-end clearance), 289
closed floating-roof tank (CFRT), 508
closed impellers, 240–241
coalescense, 125
coalescers, 30
coalescing plates, 71–72
coarse strainers, 161–163
commissioning, 589–590
compact deoxygenation, 167–168
compliant and floating systems
compliant towers, 544
deep-draft floaters, 546–548
floating production systems, 548–551
tension leg platforms, 544–546
wet vs. dry trees, 548
composite plate electrodes, 107
compressibility factor, 268–269
compression ratio, 270
compression theory
actual (inlet) volume flow and, 269–270
compressibility factor and, 268–269
compression stages and, 271–272
head and, 267–268
intercooling and, 270
isentropic compression, 265–266
isentropic efficiency and, 268
mass (weight) flow and, 269
polytropic compression, 266–267
polytropic efficiency and, 268
standard volume flow and, 269
compressors
booster, 262
capacity (flow) of, 269–270
casinghead, 262
centrifugal ( See centrifugal compressors)
classification and types, 262–265
dynamic compressors, 262
flash gas, 261
gas lift, 261
integral, 263
positive displacement compressors, 262–263
power requirements and, 270
reciprocating, 262–263
reinjection, 261–262
rotary positive displacement compressors, 263
screw, 263
selection of, 270–271
separable, 262–263
vane, 263
vapor recovery, 262
concentric ring valves, 287
condensable vapors, 17
copper-ion displacement test, 174
CO 2 removal, membrane processing for, 225–227
coriolis flowmeters, 457
advantages and disadvantages, 459
CPU and, 443
flow velocity and, 443
ISO standard and, 457–458
LACT units and, 448
operational theory of, 443, 459
overview of, 458–459
sensor considerations and, 443
sizing of, 459
transmitter considerations and, 443–444
corrosion, 173
coupons, 175
protection, 173–175 ( See also corrosion prevention)
corrosion, emulsion-treating equipment
cathodic protection, 114
corrosion inhibitors, 114
exclusion of oxygen, 114
internal coating, 115
metallurgy, 115
corrosion prevention
of offshore pipelines, 380
of onshore pipelines, 368–370
Splashtron and, 380
corrosivity and pumps, 236
counterflow-desalter, 105
crank pin bearings, 286
crude oil, 2, 15–16
viscosity/temperature relationships for, 67
crude-oil emulsions, economics of treating, 115–117
crude-oil emulsions, sampling and analyzing, 64
coalescence (flocculation), 65
destabilization (coagulation), 65
gravity separation (sedimentation), 65
cylinder(s)
cooling, 296–297
piston displacement and, 288–289
reciprocating compressors and, 283–284
D
deep draught caisson vessel (DDCV), 531
deepwater and ultradeepwater developments, future technology, 562–563
dehydration of natural gas, 198
deliquescing, 217
desiccants, 215
delta-delta connection, 467–468
delta-wye connection, 468
demineralization, 147, 150
demisters, 26
demisting cyclones, types of, 29
demulsifier, 70
deoilers, 135
depressurization, stages of, 13–14
derating factors
altitude and temperature, 493
frequency, 492–493
voltage variation, 492
derrick-supported flares, 428
derrick-supported stacks, 427
desalting
analytical methods, 81–82
dilution water, 78–79
effluent-water quality, 80
mixing efficiency, 78
water recycle, 79–80
water solubility in crude oil, 80–81
desanders, 142
desanding hydrocyclones, 142–144
desiccant dehydration process, 216
dry, 214–215
design
elevated flare stacks, 427
of flare and vent disposal systems, 424
flare stacks, 429–436
flow rate, 232
for piping and pipeline systems, 318–335
pressure, 10
for pumps, 232–233
vent stacks, 435–436
detailed engineering, 568
diaphragm pumps, 253–255
diesel engines, 303–305
diethanolamine (DEA), 191
diglycolamine (DGA), 190
diisopropanolamine (DIPA), 191
dikes, 520
dipolar attractive force, 95
direct current (DC) field, 73
discharge check valves, 281
discharge coolers, 282
discharge head, 238
discharge piping
centrifugal pump installation and, 249–250
positive-displacement pump installation and, 256
relief systems and, 421–422
discharge pressure and reciprocating compressor performance, 293
dispersed-gas units, 133–135
dissolved gases, 236
dissolved-gas units, 133
distance piece, 284–285
distillation, 77–78
distribution transformers, 466
double-acting compressor cylinders
clearance volume of, 291
piston displacement of, 288–289
rod loads of, 293
double hot AC, 96
droplet settling theory, 39
dry sweetening processes, 197
dynamic compressors, 262. See also centrifugal compressors
polytropic compression and, 266–267
dynamic scale-inhibition test, 173
E
eccentric reducers, 249
electrical-distribution systems
primary distribution system and voltages, 465–466
secondary electrical system, 466–469
electrical grounding, 469–471
electrical probes, 173, 175
electrical systems
above-NEMA motors ( See above-NEMA motors)
AC motor drives ( See AC motor drives)
alternating-current (AC) motors ( See alternating-current (AC) motors)
derating factors ( See derating factors)
electrical codes and standards, 461
electrical-distribution systems ( See electrical-distribution systems)
electrical grounding, 469–471
enclosures ( See electrical systems, enclosures)
hazardous-area classification ( See hazardous-area classification, electrical systems)
matching AC motors to load ( See AC motors to load, matching)
motor specifications, 485–489
motor starting, methods of ( See motor starting, methods of)
mounting, NEMA dimensions, 500
NEMA motor characteristics, 489–490
power factor and use of capacitors, 473–475
power sources, 461–463
power supply, sizing and selection of, 463–465
voltage drop in ( See voltage drop in electrical systems)
electrical systems, enclosures
explosion-proof (XP), 499
open drip-proof (ODP), 498–499
totally enclosed, fan-cooled (TEFC), 499
totally enclosed nonventilated (TENV), 499
electric motors. See also electrical systems
pump drivers and, 257
electrified oil field, 466
electrodes, 106–107
electrostatic coalescence, 72–74, 107
electrostatic coalescing treaters, 95–104
elevated flare stacks, 427
elevation head and pumps, 237
emergency-shutdown (ESD) systems, 389–390
emergency suport systems (ESS), 401. See also emergency-shutdown systems
emission pollutants
gas turbines and, 314–315
reciprocating engines and, 305–307
emulsifying agents, 63
emulsion(s)
definition of, 62
effect of, on fluid viscosity, 64
emulsifying agents, 63
external phase, 62
filtering and, 75
formation of crude, 62–63
prevention of, 63
sampling and analyzing, 64–65
stability of, 63–64
emulsion(s), operational consideration of
burners and fire tubes, 113–114
corrosion, 114–115
treating emulsions from enhanced oil recovery (EOR) projects, 112–113
water calcification, 113
emulsion-heating equipment, 109
emulsion-treating equipment, 82–83
electrostatic coalescing treaters, 95–104
FWKOs, 83–84
horizontal emulsion treaters, 93–95
operational parameters, 104–105
settling tanks, 85–91
storage tanks, 84–85
vertical emulsion treaters, 91–93
emulsion-treating methods, 65
agitation, 71
centrifugation, 77
chemical demulsifiers, 68–71
coalescing plates, 71–72
distillation, 77–78
electrostatic coalescence, 72–74
fibrous packing, 75–76
filtering, 75
gravity settling, 76
heating, 66–68
retention time, 76–77
water recycle, 74–75
water washing, 74–75
emulsion-treating vessels, 74–75
Endolock™ system, 519
engineer, procure, and construction-management (EPCM), 567, 581–582
engineer procure construct (EPC), 567
engine fuels
for gas turbine engines, 315–316
for reciprocating engines, 308
entrainment removal, mechanisms of, 26
epoxy-based paint system, 517
equations, mathematical
Bernoulli equation, 318–320
for equivalent lengths, 341
for flow coefficient, 336–341
Hazen-Williams equation, 323, 327
Panhandle equation, 329–330
for pipe wall thickness, 341, 343
for resistance coefficient, 336–341
Spitzglass equation, 330
Weymouth equation, 327, 329–330
equipment grounding, 470
erosional velocity, and pipes, 354
exhaust emissions
air/fuel ratio control and, 306
catalyst reduction for control, 306
gas turbine engines and, 314–315
lean-burn engines and, 306–307
reciprocating engines and, 305–307
rich-burn engines and, 306–307
exhaust silencers, 314
expansion turbines, 257–258
expansion vessels, 14
explosion-proof (XP), 499
external corrosion and pipelines, 369–370
external floating-roof tank (EFRT), 508
external-gear pumps, 251
F
ferric sulfate, 171–172
fiber-bed
filter cartridges, 32
mist eliminators, 30
fiberglass reinforced plastic (FRP), 507
fiber-reinforced plastic (FRP), 179
fibrous packing, 75–76
field-welded storage tanks, 507–508
API standards and, 508
film-forming inhibitors, 173
filters, 15
coalescence, 31
fire tubes
burners and, 113–114
and hazards, 396
fixed-roof tank (FRT), 508–509
vent system design and, 512
fixed steel and concrete gravity base structures, 534–544
flanges, 356–357
flare and vent disposal systems
design of, 424
flame arrestors and, 427
flare stacks and, 427–436
flashback protection and, 425
fluidic seals and, 427
knockout drums in, 424–425
molecular drums in, 426–427
seal drums in, 425–426
flare stacks
burn pits and, 434
design of, 429–436
elevated, 427
exit gas velocity and, 429–430
flame distortion and, 433
flare-tip diameter and, 429–430
gas dispersion limitations and, 433
height, 431–433
offshore flare-support structures and, 427–429
pressure drops and, 430–431
purge gas and, 434
radiation considerations and, 433
flare valves and centrifugal compressors, 281
flash chamber, 14
flash gas compressors, 261
floating production, storage, and offloading (FPSO)
systems, 35, 528–533, 548–550
vessels, 34
floating production system (FPS), 529–532, 548–549
floating-roof tanks
API standards and, 513, 515–514
CFRT, 514, 516
IFRT, 513–514, 516
net-working capacity and, 514–515
product loss management and safety considerations for, 513–514
product vapor control with, 515–514
PV and, 514
tank appurtenances and, 516
flow assurance, 554–555
flow capacity. See capacity
flowmeters. See liquid meters
fluid principles and hydraulics
fluids types and, 231
pumping-system design and, 232–233
pump types and, 231
foaming oil, 30–31
foundation design
centrifugal pumps installation and, 248–249
positive-displacement pumps installation and, 256
of reciprocating compressors, 296
four-stroke cycle engines, 303
free gas, 17
free-water knockout (FWKO), 83–85
vessel, 68
FRP. See fiberglass reinforced plastic; fiber-reinforced plastic
FRT. See fixed-roof tank
G
gas blanketing system
natural gas and, 511
pressure regulator and, 511
vent system design and, 512
gas blowby, 418–419
gas facility, blocks of
compression, 8
cooling, 6–7
gas dehydration, 7–8
gas processing, 8
gas treating, 7
heating, 6
separation, 6
stabilization, 8
gas flotation units, 132–133
dispersed-gas units, 133–135
dissolved-gas units, 133
gasket materials standards and pipeline systems, 357
gas lift compressors, 261
gas meters, 449
coriolis, 457–459
orifice, 450–452
turbine, 452–455
ultrasonic, 455–457
gas plants
processes, 186
refrigeration process in, 219
gas scrubber, 15
gas stripping, 166–167
gas treating and processing
contactor design considerations, 211–212
contactor or absorber, function of, 202–203
dehydration of natural gas, 198
dehydration with deliquescing desiccants, 215–218
dehydration with glycol, 198–200
dewpoint control by refrigeration, 219–221
dry desiccant dehydration, 214–215
dry sweetening processes, 197–198
environmental concerns, 213
glycol circulating system, components of, 207–209
glycol dehydrator BTEX and VOC emission control, 213–214
glycol purity enhancement methods, 206–207
glycol regeneration, 206
hybrid process, 194–195
IFPEXOL process, 221–222
inlet separator, function of, 200–202
instrumentation and controls, 209–211
Joule-Thomson expansion, 224–225
membrane processing for CO 2 removal, 225–227
NGL extraction methods, 222–223
nonregenerative chemical solvent (scavenger) processes, 196–197
objectives, 185
operation checklist, normal, 212
physical solvents, 194
process description, 200
reboiler, function of, 203–204
reduction/oxidation (redox) process, 195–196
sales-gas specifications, 185–187
screening program for optimum process selection, 198
sour gas sweetening and ( See sour gas sweetening)
trouble diagnosis, 212–213
turbo-expander process, 223–224
typical process equipment, 215
water dewpoint and hydrocarbon dewpoint control, 218–219
water dewpoint depression, 204–206
water dewpoint determination, 212
gas turbine engines
airflow in, 309
air inlet system and, 313–314
Brayton cycle and, 308
combustor types and, 311–312
degree of packaging and, 313
efficiency for, 310
exhaust emissions and, 314–315
exhaust heat and, 316
exhaust silencer of, 314
fuels for, 315–316
heavy industrial, 311
inlet air filtration and, 313
inlet air temperature and, 310
inlet silencer and, 314
light industrial, 311
noise attenuation and, 313
oil coolers and, 314
pressure drop and, 313
as prime movers, 308–316
pump drivers and, 258
rating point and, 310
shaft design and, 312
site rating and, 310
speed limitations for, 309–310
temperature limitations for, 310
turbine inlet temperature (TIT) and, 309
types of, 310–313
types of duty and, 311
gas turbine meter
advantages and disadvantages, 454
ISO standard and, 452
K factor and, 454
operation theory of, 453–454
overview of, 452–453
sizing of, 454–455
gas velocity, 354
gathering pipelines, 317, 364–365
gauge hatches, 510
general services contract (GSC), 567–568, 581
glass wool, 75–76
GLYCalc™, 214
glycol circulating system, components of, 207–209
filters, 208
glycol circulating pump, 207–208
glycol flash tank, 209
glycol piping, 209
heat exchange, 208
strainer, 208–209
surge drum, 208
glycol dehydration system, 8,16
glycol dehydrators, trouble diagnosis of
corrosion, 213
foaming, 212–213
not meeting water dewpoint, 213
glycol purity enhancement methods, 206–207
glycol regeneration, 206
granular-media filters, 163–164
gravity-separation devices, 125–126
API separator, 128
plate coalescers, 128–131
skim piles, 131–132
skim tanks and vessels, 126–128
gravity settling, 76, 141–142
gun-barrel tanks, 90–91
guy-wire supported stacks, 427
H
hardness leak, 148–149
haulage, 145
hazards
analysis, 398
excess temperature and, 396, 398
hazardous-area classification, electrical systems
International Electrotechnical Commission (IEC) Standards, 477–479
North American Standards, 475–477
hazard tree, 396–398
Hazen-Williams equation, 323, 327
head(s)
compression and, 267–268
losses and pumps, 237
pumps hydrostatics and, 233–234
heavy industrial gas turbine engines, 311
high density polyethylene (HDPE), 518– 519
high-velocity AC, 96
horizontal-directional-drilling (HDD) methods, 372
horizontal emulsion treaters, 93–95
hot- and warm-lime softening, 150–153
hot potassium carbonate (K 2 CO 3 ) (Hot Pot), 191
hydrates, 2, 6, 186, 219, 221, 224
hydraulic motor, 439
hydraulic principles and pumps, 233–240
hydraulic turbines and pump drivers, 257–258
hydrocarbon dewpoint, 2
hydrocarbons (HC), 2
reciprocating engines and, 306
releases and RP 14C approach, 400–401
hydrocarbons separation from water
coalescence, 125
dispersion, 124–125
gravity separation, 124
theory, 124
hydrocyclones, 6, 13, 113, 135–137, 142, 160, 163, 171
hydrodynamics and pumps, 237–240
hydrostatics
centrifugal pumps considerations and, 233–234
positive-displacement pumps considerations and, 234–236
pumps and, 233–236
hydrostatic testing and pipelines, 387, 389
I
IFPEXOL process, 221–222
impeller(s)
axial loading and centrifugal pumps, 241
closed impellers, 240–241
with high specific speeds, 242
with low specific speeds, 242
with median specific speeds, 242
multistage centrifugal pumps and, 241
open impellers, 240
partially open impellers, 240
radial loading and centrifugal pumps, 241
single-stage centrifugal pumps and, 241
types and centrifugal pumps, 240–241
indirect-fired heater, 89
induction motors, 480–481
inlet air filtration system, 313–314
inlet cyclones, 19–23
inlet separator, function of, 200–202
inspection and pipelines, 389
instability limit, 96
installation guidelines
of centrifugal compressors, 279–282
centrifugal pumps and, 248–250
positive-displacement pumps and, 255–257
of reciprocating compressors, 293–295
relief systems and, 421
instrumentation and controls, gas treating and processing
gas flow control, 209
lean glycol circulation rate, 209–210
liquid level controls, 210–211
pressure and temperature indicators, 211
reboiler temperature, 210
Instrument Soc. of America (ISA), 401
insulators, 106, 369
integral compressors, 263
frame and, 283
interconnecting piping, 317
intercooling, 270
interface-sludge drains, 109
intermediate pressure (IP) separator, 4
internal-combustion engines, 258
internal floating roof tank (IFRT), 508, 513–514
internal-gear pumps, 252
International Electrotechnical Commission (IEC) Standards, 477–479
ion exchange, 147–150
isentropic compression, 265–266
isentropic efficiency, 268
isolation (block) valves, 422–423
ISO standards, 450. See also American Petroleum Institute (API) standards
coriolis flowmeters and, 457–458
gas turbine meter and, 452
orifice meters and, 450
ultrasonic meters and, 455
J–K
joint operating agreement (JOA), 565, 569, 581–583
Joule-Thomson expansion, 224–225
K-factor, 443, 454
kinetic-energy pumps, 231. See also centrifugal pumps
knockout drums, 424–425
L
LACT. See lease automated custody transfer
LACT units, 447
considerations, 448–449
coriolis meter and, 448
positive-displacement meters and, 448
sediment and water (S&W) monitors, 448–449
turbine meter and, 448
laminar flow, 24–25
leak detection, 518–520
API standards and, 518–519
HDPE and, 518–519
RPB and, 518–519
leaks and hazards, 396, 398
lean-burn engines, 306–307
lease agreement, 565
lease automated custody transfer (LACT) system, 439
level controllers and gauges, 112
light industrial gas turbine engines, 311
liquefied petroleum gas (LPG), 8, 446
liquid distribution systems, 107–108
liquid knockout, 14
liquid leaks control and tanks
API standards and, 518–519
cathodic protection and external corrosion, 518
corrosion protection, coatings, 516–518
secondary containment and, 518–520
liquid meters
coriolis flowmeters, 443–444
flow calculations and, 449
flowmeter performance and, 445–446
flowmeter selection and, 446–447
LACT units and, 447–449
linearity and, 445
metering system design, 444–445
positive displacement, 439–441
proving and, 447
repeatability and, 445
resolution and, 445
turbine flowmeters, 441–443
turndown and, 445
liquid velocity, 353
load-characteristics tables, 496
load torque calculation, 496
lobe pumps, 252–253
low-shear pumps, 137
M
mass (weight) flow, 269
mathematical equations
Bernoulli equation, 318–320
for equivalent lengths, 341
for flow coefficient, 336–341
Hazen-Williams equation, 323, 327
Panhandle equation, 329–330
for pipe wall thickness, 341, 343
for resistance coefficient, 336–341
Spitzglass equation, 330
Weymouth equation, 327, 329–330
maximum allowable working pressure (MAWP), 10, 406
cylinders and, 283
relief systems and, 408, 416–417, 424
mechanical flow diagrams (MFDs), 568
primary elements of, 572
mesh, 26–27
meter factor, 447
metering system design
bulk swirl and, 444–445
dowel pinning and, 444–445
methyldiethanolamine (MDEA), 191
mezzanine-mounted installations, 279–280
minimum facility platforms (MFPs), 541–542
mixed-flow impellers, 242
mixing devices, 111–112
molecular drums and disposal systems, 426–427
monitoring devices. See safety devices
monoethanolamine (MEA), 190
Moody friction factor, 320–323
motor starting, methods of
autotransformer starting, 490–491
full-voltage starting, 490
part-winding starting, 492
soft starting, 492
wye-delta starting, 491
multiphase flow regimes, 331–335
multiple-screw pumps, 253
multistage centrifugal compressors, 272
multistage centrifugal pumps, 241
multitube cyclone inline separator, 38–39
multitubular cyclone separator, 29–30
N
NACE Standard MR0175, 187
National Association of Corrosion Engineers (NACE), 187, 518
National Electrical Manufacturers Association (NEMA), 479–480, 487, 493
natural gas, 17
dehydration of, 198
natural-gas liquids (NGL), 8
naturally aspirated engines, 305
NEMA MG 127, 496
NEMA motor characteristics, 489–490
accelerating torque and breakdown torque, 489
full-load torque, 489
special design motors, 490
speed/torque curve, 489
standard motor designs, 489
starting current and full-load current, 489–490
starting torque, 489
net positive suction head (NPSH), 238
available (NPSHA), 238–239
margin, 239
required (NPSHR), 238
NGL extraction methods, 222–223
nondestructive testing and pipelines, 389
nonregenerative chemical solvent (scavenger) processes, 196–197
North American Standards, 475–477
O
offshore flare-support structures, 427–429
offshore pipelines
construction of, 375–379
corrosion prevention of, 380
design of, 372–375
Splashtron and, 380
offshore production operations
crude-oil disposal, 556–558
gas disposal, 558
process equipment, 555–556
water disposal, 558
well completions, 555
well servicing and well workover, 556
oil and gas processing, 1–2
design safety of, primary and secondary protection, 9–10
example oil facility of, 3–6
function of facility and, 2–3
gas facility and, 6–8
process control of, 9
oil facility, functions of
auxiliary systems, 3
main process, 2–3
secondary process, 3
oil facility, steps of
oil treating, 5
produced-water treating, 6
separation, 3–5
oilfield facility, 1–2
oil/gas separator
advantages and disadvantages of, 18
components of, 17–18
examples of, 36–39
functions of, 13–14
general, 13–15
internals, 18–30
problems ( See oil/gas separator, problems)
separation performance, 18
separator orientation, 18
separator sizing ( See separator sizing)
well fluids and characteristics ( See oil/gas separator, well fluids and characteristics)
oil/gas separator, problems
corrosion, 34
foaming, 30–33
paraffin, 33
sloshing, 34–35
solids and salt, 33–34
stable control, 35–36
oil/gas separator, well fluids and characteristics
condensable vapors, 17
condensate, 16
crude oil, 15–16
free gas, 17
impurities and extraneous materials, 17
natural gas, 17
solution gas, 17
water, 17
oil seller, 5
oil-wet solids, 63
onshore pipelines, 366
construction process in, 371–372
corrosion prevention of, 368–370
horizontal-directional-drilling (HDD) methods and, 372
material selection of, 367
permits and special considerations of, 368
pipe selection and wall thickness of, 367
right-of-way (ROW) and, 367–368
route selection and survey of, 367
welding and pipe joining of, 370–371
open-delta, 468–469
open drip-proof (ODP), 498–499
open impellers, 240
open top tank (OTT), 508–509
operational parameters, 104–105
orifice meters
advantages and disadvantages, 453
Daniel Senior Fitting and, 450
ISO standard and, 450
operational theory of, 451
overview of, 450
sizing of, 451
vena contracta and, 450
OTT. See open top tank
overpressure
hazards and, 396
relief systems and, 414–415
owner prime, 567
oxides of nitrogen (NOx)
gas turbine engines and, 315
reciprocating engines and, 306–307
oxides of sulfur (SOx)
gas turbines and, 315
reciprocating engines and, 306
oxygen scavengers, 166, 176
P
Panhandle equation, 329–330
parallel plate interceptors (PPI), 128
partially open impellers, 240
particulate matter (PM) emission
gas turbines and, 315
reciprocating engines and, 306–307
perfect gas equation, 268–269
performance
of centrifugal pumps and affinity laws, 247
characteristic of centrifugal compressors, 278
curves of centrifugal pumps, 242–243
of flowmeter, 445–446
maps and reciprocating compressors, 293
of reciprocating compressors, 287–293
reciprocating-pump performance considerations, 255
physical solvents and gas treating and processing
Fluor solvent process, 194
Purisol, 194
Selexol process, 194
pigs and pipelines, 380–383
launchers and receivers of, 383–386
selection of, 386
slug catchers and, 386–387
pilot-operated valves, 415–416
pipe expansion, 362–363
pipe fittings standards and piping and pipeline systems, 358
pipelines
atmospheric corrosion and, 370
cathodic protection system and, 369–370
emergency-shutdown (ESD) systems and, 389–390
external corrosion and, 369–370
galvanic corrosion and, 370
gathering, 364–365
hydrostatic testing and, 387, 389
inspection and, 389
internal corrosion and, 368–369
nondestructive testing and, 389
offshore, 372–380
onshore, 366–372
pigs and, 380–387
supervisory-control-and-data acquisition (SCADA) control system and, 389–390
transmission, 365–366
welding and, 370–371
pipe-support spacing, 363–364
pipe wall thickness selection, 341
location classes for design and construction, 350–353
materials for, 343–345
piping codes and, 343–353
piping and pipeline systems
Bernoulli equation and, 318–320
Hazen-Williams equation and, 323, 327
Moody friction factor and, 320–323
multiphase flow regimes and, 331–335
Panhandle equation and, 329–330
pipe expansion and, 362–363
pipelines and ( See pipelines)
pipe-support spacing, 363–364
pipe wall thickness selection and ( See pipe wall thickness selection)
pressure breaks specification and, 361–362
pressure drop by valves and fittings in, 335–341
pressure-drop formulas and, 318–335
Reynolds number and, 320–323
simplified gas formula and, 327, 330
Spitzglass equation and, 330
valve, fitting, and flange pressure standards for, 355–361
velocity considerations and, 353–353
Weymouth equation and, 327, 329–330
piping codes, 343
ANSI/ASME Standard B31.3 code, 345–346
ANSI/ASME Standard B31.4 code, 346
ANSI/ASME Standard B31.8 code, 346–353 comparison of, 353
piping design
centrifugal pumps installation and, 249–250
positive-displacement pumps installation and, 256
piping systems, 177. See also piping and pipeline systems
piping vibration of reciprocating compressors, 296
piston displacement, 288
of double-acting cylinder, 288–289
of single-acting cylinder (head-end or crank-end displacement), 288
piston pumps, 253
plate coalescers, 128–131
plunger pumps, 253
pneumatic supply systems, 402
pollutants. See emission pollutants
polyelectrolites, 171–172
polytropic compression, 266–267
efficiency of, 268
head and, 267–268
polytropic efficiency, 268
positive displacement compressors, 262–263
positive displacement (PD) meters
design considerations for, 441
hydraulic motor and, 439
LACT units and, 448
operational theory of, 439–441
packing gland and, 440
positive-displacement pumps, 231
anchor-bolt-sleeve installation and, 256
considerations and hydrostatics, 234–236
grouting and, 256
installation guidelines, 255–257
metal-shim adjustments and, 256
reciprocating-pump performance considerations and, 255
reciprocating pumps and, 231, 253–255
rotary pumps and, 231, 250–253
types of, 250
power factor and use of capacitors, 473–475
power requirements
compressors and, 263, 265, 270
pumps and, 239
pressure breaks specification, 361–362
pressure drop
elevation changes and, 335
flare stacks design and, 430–431
gas turbine engines and, 313
in two-phase flow, 332–335
by valves and fittings, 335–341
pressure drop equations
for gas flow, 323, 325, 327–331
for liquid flow, 323
pressure-relief/safety devices, 360–361
pressure-relief valves. See relief valves
pressure safety valves (PSV), 9, 214
pressure-vacuum (PV), 514
valves, 509–510
pressurized cooling systems, 297
pressurized lubrication system, 297–298
prestressed concrete, 543
prime contractor, 567
prime movers
gas turbine engines as, 308–316
reciprocating engines as, 301–308
process and instrumentation diagram (P&IDs), 568, 582–584
rules for developing, 573
process flow diagrams (PFDs), 568, 582
items specified on, 571
procurement and contracting plan, 568
produced water, 123
treating, 6
produced-water discharge or steam injection
centrifuges, disc-stack, 137
deoiling hydrocyclones, 135–137
gas flotation units, 132–135
gravity-separation devices, 125–132
removing dissolved hydrocarbons from water, 138–141
removing dissolved solids from water, 146–154
separating free hydrocarbons from water, 124–125
separating suspended solids from produced water, 141–144
solids handling, 144–146
steam production, 154–159
walnut-shell filters, 137–138
production facility
fire/explosion and, 396
hazards analysis and, 398
hazard sources and, 396, 398
hazard tree and, 396–398
injury and, 396
oil pollution and, 396
primary defense and, 398
protection concepts and, 395–396
protection devices and, 398
production-facility safety system, 396
production-process safety systems, 401–404
production tanks, 505
API standards and, 520
dikes and, 520
site considerations for, 520
project execution
AFE and initial cost estimate, 582–583
choosing a project team, 581–582
commissioning and startup, 589–590
managing personnel, 587–589
monitoring and reporting progress and cost, 586–587
partners’ approval, 583–585
procurement, 585–586
project closeout, 590
project initiation, 569–581
selecting an engineering company, 582
project formats, 567
project management of surface facilities
authorization for expenditure, 569
cost estimate, 568
detailed engineering, 568
engineer, procure, and construction-management (EPCM), 567
engineer procure construct (EPC), 567
equipment and task list, 568
facility layout, 568
general services contract (GSC), 567
joint operating agreement (JOA), 565
lease agreement, 565
mechanical flow diagrams (MFDs), 568
owner prime, 567
process and instrumentation diagram (P&IDs), 568
process flow diagrams (PFDs), 568
procurement and contracting plan, 568
project formats, 567
project schedule, 568
purchase order (PO), 567
pump(s)
centrifugal pumps ( See centrifugal pumps)
corrosivity and, 236
design for, 232–233
drivers, 257–258
fluid principles and, 231–233
fluids types and, 231
hydraulic principles and, 233–240
hydrodynamics and, 237–240
hydrostatics and, 233–236
kinetic-energy pumps, 231
mechanical design and, 232–233
positive-displacement pumps ( See positive-displacement pumps)
power requirements and, 239
process design and, 232
specific speed, 241–242
suction head and, 237–238
types of, 231
for upstream production operations, 232
vendor selection and, 233
pump drivers
electric motors and, 257
expansion turbines and, 257–258
gas turbines and, 258
hydraulic turbines and, 257–258
internal-combustion engines and, 258
steam turbines and, 257
purchase order (PO), 567
purge gas and flare stacks, 434
purge valves, 281–282
Purisol, 194
R
radioactive tracers, 410
radial combustor, 312
radial-flow impellers, 242
rapid cycling, 422
reboilers
function of, 203–204
temperature, 210
reciprocating compressors, 262–263
bearings and, 286
clearance volume of, 289–291
components in, 282–287
compressor capacity of, 287–288
concentric ring valves and, 287
connecting rod and, 285
cooling systems for, 297
crankshaft and, 285–286
cylinder and packing lubrication for, 298
cylinder cooling of, 296–297
cylinders and, 283–284
distance piece and, 284–285
foundation design of, 296
frame of, 283
installation of, 293–295
lubrication systems for, 297–298
performance maps and, 293
performance of, 287–293
of piping vibration, 296
piston displacement of, 288–289
piston rod and, 285
piston rod packing in, 286
pistons and, 285–286
plate valves, 286–287
poppet-style valves and, 287
pressurized lubrication system for, 297–298
pulsations and, 295–296
rod loads of, 292–293
specific heat ratio and performance of, 293
speed and performance of, 293
splash lubrication systems for, 297
suction pressure and performance of, 293
suction temperature and performance of, 293
valves in, 286–287
vibration considerations of, 296
volumetric efficiency of, 287–288, 291–292
reciprocating engines
catalyst reduction and, 306
diesel cycle, 303–305
exhaust emissions and, 305–307
four-stroke cycle, 303
fuels for, 308
interchangeability and, 307–308
naturally aspirated, 305
as prime movers, 301–308
turbocharged, 305
two-stroke cycle, 301–303
reciprocating pumps, 231
capacity and, 255
diaphragm pumps and, 253–255
performance considerations and, 255
piston pumps and, 253
plunger pumps and, 253
speed and, 255
recuperative cycle, 310
reduced-voltage autotransformer (RVAT), 490–491
reduction/oxidation (redox) process, 195–196
refrigeration process in gas plants, 219
reid vapor pressure, 2
reinjection compressors, 261–262
reject valve, 169
release prevention barrier (RPB), 518–519
relief valves, 415
blocked discharge and, 418
centrifugal compressors and, 281
configurations, 423–424
dual, 417
gas blowby and, 418–419
multiple, 417–418
pilot-operated, 415–416
reactive forces and, 422
and reciprocating compressors, 295
spring-loaded, 415
relief valves and relief systems, 408–412
backpressure and, 417
considerations for, 415–418
discharge piping and, 421–422
fire/thermal expansion and, 420–421
inlet piping and, 421
installation and, 421
isolation (block) valves and, 422–423
liquid-discharge considerations and, 424
rapid cycling and, 422
relief-valve configurations and, 423–424
relief valves and, 415
resonant chatter and, 422
rupture-disk devices and, 415
selection of, 412–415
sizing of, 418–421
tailpipes considerations and, 422
remote flares, 428–429
resonant chatter, 422
reverse osmosis (RO), 146–147
Reynolds number, 24–25, 141, 320–323
rich-burn engines, 306–307
right-of-way (ROW) and onshore pipelines, 367–368
riveted, bolted, and shop-welded tanks, 505–507
API standards and, 506–507
RO. See reverse osmosis
roof-to-shell joint, 512
rotary positive displacement compressors, 263
rotary pumps, 231, 250
external gear and, 251
flexible vane design and, 250–251
internal-gear pumps and, 252
lobe pumps and, 252–253
screw pumps and, 253
sliding-vane design and, 250
rotor, 479
rotation, 481–484
S
safety analysis and RP 14C
production-facility, 407–408
safety analysis checklists (SAC) and, 406
safety-analysis function-evaluation charts (SAFE) and, 406–407
safety analysis tables (SAT) and, 406
safety devices and, 401
surface safety systems (SSS) and, 401
undesirable events and, 405–406
safety devices
of centrifugal compressors, 282
RP 14C and, 401
safety grounding floats, 108
sales pipelines. See gathering pipelines
salt analysis by conductivity, 81
sand filters, 163
sand pan, 110–111
screw compressors, 263
screw-down actuator, 497–499
screw pumps, 253
seal drums and disposal systems, 425–426
Selexol process, 194
self-priming pumps, 247–248
self-supported stacks, 427
separable compressors, 262–263
frame and, 283
separator sizing, 39
demister sizing, 45–47
examples of, 49–56
nozzle sizing, 49
retention time, 44–45
seam-to-seam length, 47–49
settling theory, 39–44
settling tanks, 85–91
settling theory of separator sizing
drop/bubble sizes, 43–44
horizontal separators, 39–41
vertical vessels, 41–43
shutdown valves and centrifugal compressors, 281
shut-in, 395–396
silica gel, 215
single-acting compressor cylinders
clearance volume of, 289–290
piston displacement of, 288
rod loads of, 292–293
single hot AC, 96
single-phase motor, 486
single-screw pumps, 253
single-stage centrifugal compressors, 272
single-stage centrifugal pumps, 241
single-stage desalter, 79
skim-pile flow pattern, 132
skim piles, 131–132
skim tanks and vessels, 126–128
sliding-vane design, 250
slip, 250, 255, 483
slug catchers and pipeline pigs, 386–387
solid/liquid hydrocyclones, 160–161, 163
solids-removal systems, 109–111
solution gas, 17
sour gas, 7, 187
sour gas sweetening
computer simulation of, 191
CO 2 removal, 187
diethanolamine (DEA), 191
diglycolamine (DGA), 190
diisopropanolamine (DIPA), 191
hot potassium carbonate (K 2 CO 3 ) (Hot Pot), 191
methyldiethanolamine (MDEA), 191
monoethanolamine (MEA), 190
operating problems, 192–194
overview of, 187–188
process equipment for sweetening sour gas with a regenerative solvent, 188–189
proprietary amine solvent formulations, 191
regenerative chemical solvents, 189–190
solution circulation rate estimation, 191–192
sour gas, definition of, 187
sulfur compounds, 187
sweetening solvents, 189
triethanolamine (TEA), 191
spar concept. See deep draught caisson vessel
speed
reciprocating compressor performance and, 293
reciprocating pumps and, 255
Spitzglass equation, 330
splash lubrication systems, 297
Splashtron and offshore pipeline, 380
spring-loaded-relief-valves, 415
squirrel-cage rotor, 480–482
standards, for piping and pipeline systems
bolting materials and, 357
branch connections and, 359
control valves and pressure-relief/safety devices and, 360–361
corrosion protection, 368
flanges, 356–357
gasket materials and, 357
minimum wall thickness and, 358–359
pipe fittings and, 358
pressure ratings, 355–356
valves, 359–360
standard volume flow, 269
stator, 479–480
-coil arrangement, 480
steamflood, 123, 154
steam injectors, 158–159
steam production
quality of water for, 155–156
steam generators, 156–158
water-treating processes for, 154–155
stirred autoclave test, 174
Stokes’ law, 76, 124, 141
stonewall (choke) limit, 279
storage tanks, 84–85
appurtenances, 516
batteries maintenance, 522
battery connections and operations, 520–522
breathing, 510
controlling liquid leaks and, 516–520
current storage options and, 508–509
field-welded, 507–508
filling/pumping operations and, 511
fire exposure and, 512
floating-roof, 513–516
gas blanketing systems, 511–512
gauge hatches and, 510
hydrogen sulfide crude storage, 522
net-working capacity and, 514–515
pressure-vacuum valves and, 509–510
production, 505
product vapor control and, 515–516
riveted, bolted, and shop-welded, 505–507
site considerations, 520
types of, 505–508
vent system design and, 512– 513
structural integrity management (SIM) process, 541
subsea completions, 548
subsea systems, 533–534, 551–553
subsystems, emulsions
electrodes, 106–107
instrumentation and safety systems, 108–109
insulators, 106
level controllers and gauges, 112
liquid distribution systems, 107–108
mixing devices, 111–112
power supplies, 105–106
solids-removal systems, 109–111
water-in-oil detectors, 112
suction lift, 235
suction piping
centrifugal pump installation and, 249
positive-displacement pump installation and, 256
suction pressure, 293
suction scrubbers
centrifugal compressors and, 282
and reciprocating compressors, 294–295
suction temperature, 293
Sulferox process for gas treating and processing, 195
Sulfinol process for gas treating and processing, 194–195
supervisory-control-and-data acquisition (SCADA) control system, 389–390
supporting structures, historical review, 525–533
surface safety systems (SSS), 401
surface water, 123
surface-water treatment for injection, 159–160
biological control, 168
dissolved-gas removal (oxygen), 165–168
separating suspended solids from injection water, 160–165
sulfate removal, 168–170
surfactants, 176–177
surge limit
of centrifugal compressors, 278–279
of variable speed compressors, 281
sweetening, 7, 187–189, 191, 197–198
synchronous motors, 484–485
system grounding, 470
system head curves
and centrifugal pumps, 243–244
flow rate regulation and, 244
T
tank appurtenances, 516
tank battery
connections and operations, 520–521
for hydrogen sulfide crude storage, 522
maintenance of, 522
tank breathing, 510–511
tension leg platforms (TLP), 34–35, 530–531, 544–546, 548–551
theoretical lift and pumps, 234–235
thermal-stability test, 172
thermosiphons, 297
three-phase motor, 486
total dynamic head (TDH), 237
calculation, 238
totally enclosed, fan-cooled (TEFC), 499, 501
totally enclosed nonventilated (TENV), 499
transformers for AC treating, 97
transmission pipelines, 318, 365–366
treating emulsions from enhanced oil recovery (EOR) projects, 112–113
triethylene glycol, 8, 200, 205
triple hot AC, 96
true vapor pressure. See bubblepoint
truss spar, 547
turbine flowmeters, 441
aeronautical applications and, 442
API standards and, 442
K-factor of, 443
LACT units and, 448
operational theory of, 442–443
turbocharged engines, 305
turbo-expander process, 223–224
turndown and flowmeter, 445–446
turnkey, 567
two-phase flow and pressure drop, 332–335
two-phase separator, 34
two review rule, 581
two-stroke cycle engines, 301–303
U
ultrasonic meters (USM)
advantages and disadvantages, 456–457
ISO standard and, 455
operational theory of, 456
overview of, 455–456
sizing of, 456–457
unburned hydrocarbons (UHC) and gas turbine engines, 315
U.S. Army Corps of Engineers (COE), 368
V
vacuum deaeration, 167
valves. See also specific valves
standards and piping and pipeline systems, 359–360
valves and fittings
equivalent lengths of, 341
flow coefficients of, 336–341
pressure drop by, 335–341
resistance coefficients of, 336
vane compressors, 263
vane inlet, 23–24
vane-type mist extractors, 27–28
vapor pressure, of liquid pumps and, 236
vapor recovery compressors, 262
variable frequency drives (VFD), 493–494
velocity
in gas lines, 354
in liquid lines, 353
in multiphase systems, 354–355
velocity head, 237
vena contracta, 450
vendor selection and pump design, 233
vent stacks, 435–436
vent system design
API standards and, 512–513
FRT and, 512
gas blanketing system and, 512
vent piping and, 512
vertical emulsion treaters, 91–93
vessel fabrication, 177–178
voltage drop in electrical systems, 471–472
motor-starting voltage drop (off a generator), 472–473
motor-starting voltage drop (off a transformer), 472
vortex-induced vibrations (VIV), 545
W
water
calcification, 113, 171–172
flood, 123
jets, 110
leg, 87
recycle and emulsions, 74–75
softening, 147
washing and emulsion treatment, 74–75
water dewpoint
depression, 204–206
determination, 212
water-in-oil detectors, 112
water-treating chemicals, 170–171
antifoam, 176–177
bacteria control, 175–176
biocide testing, 176
chemical effect mechanisms, 173
chemical types, 172
corrosion protection, 173–175
oxygen scavenger, 176
scale inhibition, 172
selection methods, 172–173
surfactants, 176–177
water clarification (flocculants), 171–172
water-treating equipment, material selection for
erosion protection, materials for, 178–179
material produced-water systems, 177
normal service materials, 177–178
seawater systems, materials for, 179
severe service environments, materials for, 178
steam systems, materials for, 180
water-treating processes for steam production, 154–155
wax precipitation, 81
welding and pipelines, 370–371
well flowline, 317
Weymouth equation, 327, 329–330
wheel test, 173–174
working capacity, 507
of floating-roof tank, 514–515
wrist pin bearings, 286
wye-delta, 466–477