Since the concept of milling obstructions on electric line (e-line) was introduced in 2005, operators around the world have applied this technique successfully removing downhole valves, plugs, scales, cement and nipple profiles achieving cost-effective and time-efficient interventions.

Recently, a series of e-line milling operations were performed to remove repeater-sub and ball-seat restrictions in oil producing horizontal wellbores located in Southeast Saskatchewan. The low pressure reservoirs favored intervention technologies that did not require excessive hydrostatic head. Operators have traditionally used nitrogen mixed with water to prevent damage to the reservoir and to maintain circulation; however, this reduces the amount of torque that can be achieved at the bit, and causes stalling and sticking issues.

Using a combination of tractor and milling technology on e-line in these wells provided the required torque for milling with a steady and constant weight on bit throughout the wellbore for removal of ball seat restrictions.

This paper presents the latest achievements within e-line milling in Canada. The paper will discuss best practices of date as well as a discussion of e-line milling challenges through three case studies in Canada.

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