In recent years, expandable sand screen (ESS) has become popular as a sand exclusion mechanism in oil and gas sand face completion. ESS provides sand control through the bridging of formation sand on the screen that is sized to retain formation sand while allowing formation fines to pass through. The deployment of Cased Hole ESS (CHESS) in The Shell Petroleum Development Company of Nigeria Ltd (SPDC) since the late 90's has been mainly as a remedial sand control mechanism post-workover operation to replace the previous sand control mechanism if any or to complete over a new interval. The successful deployment of CHESS in over 30 conduits in the Niger Delta by SPDC over the years has come with various challenges and lessons learned leading to improvements in the selection criteria, deployment methodology and procedure, clean-up and operational envelope of usage. This paper presents some of the results and the lessons learned in CHESS deployment in SPDC and offers an insight into the selection and usage of CHESS as a sand control mechanism especially in well remedial operations to prolong well life and optimise hydrocarbon recovery.

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