As the unconventional shale development matures, the industry has been actively seeking new ways to unlock incremental value beyond primary depletion. In particular, the miscible gas injection EOR via huff-and-puff technique has garnered interest in recent years. However, the pilot tests in the field have shown lower recoveries than initially predicted by laboratory and simulation studies. The objective of this study was to develop a systematic approach to upscale the EOR results from laboratory scale to field scale and better predict recoveries.

One of the issues with existing laboratory and modeling studies is the assumption of constant-pressure or constant-rate boundary conditions at the fracture interface during the soaking stage, which is rarely achieved. A mathematical model is developed to represent this scenario better by modeling mass diffusion of a limited volume of well-stirred fluid in a non-porous body (remaining injected gas in the fracture network at the end of injection phase as compressed gas) into a porous medium (matrix). The matrix is characterized as an ensemble of rock pillars separated by fracture discontinuities to represent field conditions better. The rock pillars are of different thicknesses, with their thickness gradually increasing, moving away from the main fracture cluster. And finally, the concept of Dynamic Penetration Volume, which controls the amount of contacted oil by the EOR agent, is explored further as a function of the micro-fracture distribution function. Ultimately, this information was used to derive an updated a priori equation to better predict recovery factors of EOR processes in the field. For upscaling, we integrated concepts from both geomechanics and fluid flow. We used an existing correlation relating the fracture frequency & distribution observed in the lab-scale experiments to the fracture density in the field. By doing so, we can upscale the micro-fracture distribution to their field-scale counterparts.

Although diffusion is the main transport & recovery mechanism, this study found that the fracture geometry created near-wellbore, i.e., fracture spacing & distribution, has a first-order effect on the efficacy of the huff-and-puff process in the field. It was also observed that by varying the soaking times of each cycle, the issue of penetration length could be resolved (as it increases as a function of √time). Additionally, focusing on understanding the near-wellbore fracture geometry would help operators optimize their gas injection schemes.

The updated upscaling equation will help understand the huff-and-puff process better and predict the expected recoveries in the field more accurately. Additionally, it would help operators adjust and optimize soaking times for the process using a mechanistic approach.

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