The presence of non-Darcy flow in the hydraulic fracture significantly reduces the effective conductivity of the fracture, and hence adversely affects the productivity of a hydraulically fractured gas well. It has been disclosed that under non-Darcy flow effect a shorter and wider fracture geometry provides better productivity than a longer and narrower fracture; on the contrary, for Darcy flow a longer and narrower fracture yields higher productivity.

This work is to optimize hydraulic fracture geometry under non-Darcy flow effects in hydraulic fractured well in order to obtain maximum well productivity and economic benefit. A rigorous mathematical model is established to describe transient non-Darcy flow in hydraulic fractures and coupled with Darcy fluid flow in the reservoir. A semi-analytical method is further presented to solve this model. Then, on the basis of the simulation results, the fracture geometry is optimized for two goals. The first goal is to obtain the maximum well productivity under a given fracture volume. On the basis of theoretical analysis and hundreds of simulation results, a semi-experiential correlation is developed to calculate the optimal fracture length. The equation generated suggests that the optimal fracture length is proportional to (1/β)1/3, which means that if non-Darcy flow increases 8 times, the optimal fracture length would have been decreased by half. The optimal fracture length is also a function of fracture volume, formation permeability, fluid viscosity and density, net pay thickness and flow rate. The second goal is to achieve the maximum economic profit through optimizing the fracture volume, since larger fracture volume generally brings larger productivity, and also leads to higher hydraulic fracturing cost. Analyses show that the severer the non-Darcy flow, the smaller the optimal fracture volume required. Therefore, fracture geometry optimization should involve two stages: fracture volume optimization and fracture length optimization.

The proposed optimal fracture length equation had been applied to analyze several cases from the literature. The results show that the design criterion to eliminate the non-Darcy flow effects will cause such a short fracture length that the well productivity would be reduced significantly. Therefore, it is suggested that well productivity and economical benefit should be systematically considered being the design criterion in hydraulic fracturing stimulation.