In the last decade, the number of horizontal wells drilled in North America has risen dramatically. As a result, there has been an associated increase in the use of the plug and perforation system and the ball-drop system used to complete these horizontal wells. After the fracturing treatment has been completed, the bridge plugs or ball seats are subsequently milled out via the use of coiled tubing (CT).

During the plug or ball-seat milling phase, it is difficult to control weight-on-bit at the end of the CT. If the injector releases too much weight at surface, then the weight-on-bit is too high and the downhole motor can experience a stall. Alternatively, if the injector is not releasing enough weight at surface, then there is insufficient weight-on-bit to mill out the plug or ball-seat. Given that these operations are performed in horizontal wells, it is difficult to predict the optimal weight-on-bit without the presence of real-time downhole measurements.

The current data acquisition software used on CT field operations does not analyze or interpret the data - - it only records the measurements. As a result, it is an arduous process to identify trends in pressure, depth or CT string weight changes over an extended period of time. However, analyzing changes in these variables is critical for optimizing the CT milling operation.

This paper focuses on an innovative technique for analyzing real-time CT job data that can be used to calculate the required surface weight needed to achieve the optimal weight-on-bit. Furthermore, the technique also enables real -time interpretation of CT job data to confirm that the mill is making the desired progress. This technique has been implemented as a utility within a leading CT modeling software package. This paper will also present field case studies that demonstrate how the new CT interpretation utility software has optimized the milling efficiency in horizontal wells.

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