Cold Heavy Oil Production with Sand (CHOPS) is a non-thermal heavy oil recovery technique used primarily in the heavy oil belt in western Alberta and eastern Saskatchewan. Under CHOPS, typical recovery factors are between 5 and 15% with average ~10%. This leaves ~90% of the oil in the ground after the process becomes uneconomic. CHOPS exhibits an enhancement in production rates compared to conventional primary production, which is explained by formation of high permeability channels known as wormholes. The formation of wormholes has been demonstrated to occur in both laboratory experiments and field tracer studies. The ability to model growth of wormholes does not currently exist in commercial reservoir simulators. Here, wormholes are modelled as multi-lateral wells, which grow dynamically in the reservoir, using existing wellbore features. A module was coupled to CMG STARS™ to dynamically grow wormholes in the reservoir taking foamy oil flow, sand failure, and sand production into account. Here, we present on the results of history matches against field data to tune model parameters. The history-matched model reasonably predicts production trends of field CHOPS operations. The results provide a methodology to model CHOPS and predict under uncertainty where the wormholes will tend to grow into the reservoir. This provides a tool for placing new wells in the reservoir that will most likely not be in direct contact with existing wormholes. Multiple realizations of the reservoir can be used to mark the region of the reservoir that undergoes wormhole formation. The model can then be used for follow-up EOR processes such as cycle solvent injection as well as field scale optimization.

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