Well integrity has become a crucial field with increased focus and being published intensively in industry researches. It is important to maintain the integrity of the individual well to ensure that wells operate as expected for their designated life (or higher) with all risks kept as low as reasonably practicable, or as specified. Machine learning (ML) and artificial intelligence (AI) models are used intensively in oil and gas industry nowadays. ML concept is based on powerful algorithms and robust database. Developing an efficient classification model for well integrity (WI) anomalies is now feasible because of having enormous number of well failures and well barrier integrity tests, and analyses in the database.

Circa 9000 dataset points were collected from WI tests performed for 800 wells in Gulf of Suez, Egypt for almost 10 years. Moreover, those data have been quality-controlled and quality-assured by experienced engineers. The data contain different forms of WI failures. The contributing parameter set includes a total of 23 barrier elements.

Data were structured and fed into 11 different ML algorithms to build an automated systematic tool for calculating imposed risk category of any well. Comparison analysis for the deployed models was performed to infer the best predictive model that can be relied on. 11 models include both supervised and ensemble learning algorithms such as random forest, support vector machine (SVM), decision tree and scalable boosting techniques. Out of 11 models, the results showed that extreme gradient boosting (XGB), categorical boosting (CatBoost), and decision tree are the most reliable algorithms. Moreover, novel evaluation metrics for confusion matrix of each model have been introduced to overcome the problem of existing metrics which don't consider domain knowledge during model evaluation.

The innovated model will help to utilize company resources efficiently and dedicate personnel efforts to wells with the high-risk. As a result, progressive improvements on business, safety, environment, and performance of the business. This paper would be a milestone in the design and creation of the Well Integrity Database Management Program through the combination of integrity and ML.

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